Project Overview:
- Product: Pump Housing (Size: 60×60×70mm)
- Project Goal: save labor costs and enhance product quality through AI-driven inspection. Remote update modules are needed for future projects.
- Defect Types: Scratches, pits, material loss, incomplete machining, peeling, color variations, porosity, dents, etc.
Solution:
Housings travel on a servo-driven conveyor beneath four 4 inspection stations, where Cortex Edge instantly analyzes high-contrast images to spot sub-millimeter flaws and route good parts to the pallet carousel while diverting rejects for rework.
Vision System Components:
- AI Central: CorteX Central *1
- Imaging System: OptiX *4
- Inspection Cell: CorteX Edge *1
Results:
- The system delivers fully automated inspections with False Acceptance Rate (FA) =0 for critical defects and an overall False Acceptance Rate (FA)≤0.5% for all other defects.
- False Rejection Rate (FR) ≤5%
- Cycle Time: 5s/each
