Simulate Rare Defects, Enrich Training Data

GenX - Improve Inspection
Accuracy with Generative AI

GenX111
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Key Features

Elevate Automated
Inspection with GenX

Discover how synthetic defects images help to train AI for inspection

Enhanced AI Accuracy
Enhanced AI
Accuracy

Reduce false detection rate up to 9X 
by training on representative synthetic 
defect images of random complex defects.

Accelerated
Accelerated
Model Development

Quickly build robust detection models by generating defect images with as few as 3 real images per defect.

Flexible
Flexible
Application

Designed for part change-overs and adapts rapidly for high-mix production

How It Works

From uploading sample images to deploying accurate AI
models, GenX simplifies every step.

Tailored Solutions
for Broad Manufacturing Industries

rom uploading sample images to deploying accurate AI
models, GenX simplifies every step.

Gear before Gear-after
Before
After

Gear

Chip
Industry/Product: Automotive /Gear

Defect Type: Chip

Description: This is a chip defect that appears on industrial metal gears, with distinct depth characteristics.

Training samples: 3

Result: Generate realistic damage defects on OK images while fully preserving the depth characteristic.

Data collection time save: 3 months → 24 hours.

Auto Parts before Auto-Parts-after
Before
After

Auto Parts

Burr

Industry/Product: Automotive /Auto Parts

Defect: Burr

Description: A type of protrusion on metal surfaces with slightly reflective properties and small dimensions.

Training samples: 2

Result: Generate realistic damage defects on OK images while fully preserving the depth characteristics.

Data collection time save: 3 months → 24 hours.

Casting Machined before Casting Machined after
Before
After

Casting Machined

Porosity
Industry/Product: Automotive/Casting – machined

Description: A type of defect in metal castings characterized by small indentation holes or voids on the surface, typically with a certain depth.

Training samples: 2

Result: Generate realistic damage defects on OK images while fully preserving the depth characteristics.

Data collection time save: 1.5 months → 24 hours.

Battery Cell brfore Battery Cell brfore
Before
After

Battery Cell

Pinhole
Industry/Product: Battery/Battery Cell

Defect: Pinhole

Description: A type of wear on the metal surface weld, appearing white in color and clearly distinguishable from the background.

Training samples: 1

Result: Generate realistic damage defects on OK images while fully preserving the depth characteristics.

Data collection time save: 2 months → 24 hours.
Battery Top Cover before Battery Top Cover after
Before
After

Battery Top Cover

Cold Solder Joint
Industry/Product: EV Battery/Top Cover

Defect: Cold Solder Joint

Description: A type of cold solder joint and solder slag in the weld path of the top cover. When the defect is subtle, it can be difficult to distinguish from the background weld.

Training samples: 3

Result: Generate realistic damage defects on OK images while fully preserving the depth characteristics.

Data collection time save: 1.5 months → 24 hours.
Pouch Battery before Pouch-Battery-after
Before
After

Pouch Battery

Scratch
Industry/Product: Battery/Soft Pouch Battery

Description: A type of thin, elongated scratch on the soft pack battery surface, where the defect typically appears as white streaks.

Training samples: 3

Result: Generate realistic damage defects on OK images while fully preserving the depth characteristics.

Data collection time save: 2 months → 24 hours.
Electrical Cap Connector before Electrical Cap Connector after
Before
After

Electrical Cap Connector

Industry/Product: Connector/Electrical-cap-connector

Description: A type of scratch on the metal pins of the connector. This defect reflects light at specific angles and is relatively small in size.

Training samples: 3

Result: Generate realistic damage defects on OK images while fully preserving the depth characteristics.

Data collection time save: 2 months → 24 hours.
Piston before Piston-after
Before
After

Piston

Dent
Industry/Product: Automotive/Piston

Description: A type of impact damage on the metal piston surface, with varying defect shapes and depth characteristics.

Training samples:

Result: Generate realistic damage defects on OK images while fully preserving the depth characteristics.

Data collection time save: 2 months → 24 hours.
Aluminum Can before Aluminum-Can-after
Before
After

Aluminum Can

Pit
Industry/Product: Food & Beverage/Aluminum Can

Description: A type of pit on the aluminum can surface. This defect is a structural defect that also reflects light.

Training samples: 3

Result: Generate realistic damage defects on OK images while fully preserving the depth characteristics.

Data collection time save: 15 days → 24 hours.
Blade before Blade after
Before
After

Blade

Breakage
Industry/Product: Molding /Blade

Defect Type: Breakage

Description: A type of wear and impact damage on the metal blade surface, with defects that are overall very small and irregular in shape.

Training samples: 3

Result: Generate realistic damage defects on OK images while fully preserving the depth characteristics.

Data collection time save: 1 month → 24 hours.
Watch Band before Watch Band after
Before
After

Watch Band

Bump
Industry/Product: Watch Band/Consumer Electronics Accessory

Description: Extremely tiny black dirt particles on the silicone watch strap, characterized by their small size and variable shapes.

Training samples: 2

Result: Generate realistic damage defects on OK images while fully preserving the depth characteristics.

Data collection time save: 1 month → 24 hours.
Laptop Back Cover before Laptop-Back-Cover-after
Before
After

Laptop Back Cover

Scratch
Industry/Product: Consumer Electronics/Laptop Back Cover

Description: A type of scratch on the laptop’s metal casing. This defect is extremely fine and difficult to detect.

Training samples: 1

Result: Generate realistic damage defects on OK images while fully preserving the depth characteristics.

Data collection time save: 1.5 months → 24 hours.

What Our Clients Say

GenX helped us reduce our false detection rate, which has been a game-changer for our quality control process. The ability to generate realistic defect samples has dramatically improved our inspection accuracy and shorten a time for project delivery.

Project Manager

Automotive Manufacture

We went from spending months collecting defect samples to getting our AI model up and running with just 3 real images. GenX has completely transformed how we approach rare defect detections in our high quality control system.

Inline Quality control manager

Mobile Phone Manufacture

By using GenX, we achieved inline inspection with industry-leading accuracy, even for rare defects. The smart labeling and synthetic data generation made AI model training seamless and cost-effective.

Manufacturing Innovation Manager

Packaging Industry

Proven Results with FleX

Elevating Quality Across Industries

Quantified Results with GenX

9X: Lower escape rate

Achieved 9X better escape rate across
diverse industries.

3X: Faster deployment

System deployment time sped up by 3X,
with full integration in under one week.

3 Samples: Training Efficiency

Create accurate AI models from
just 3 defect samples.

30%: Faster ROI

Save up to 30% on inspection-related costs within the first quarter.

Flexible Pricing for Every Need

Free Plan
Try out with no commitment
Price: $0/job
  • Free trial with 3 jobs
  • 1 job generate images for 1 pattern type  on 1 item
  • Generate 50 images for the 1 job
  • Receive results in approx. 24 hours
  • Standard support (email only)
Enterprise Plan
For enterprise-grade performance & rapid SLA
Price: Customized
  • Volume discounts
  • Receive results in rapid SLA
  • Prioritized AI training
  • Run up to 4 jobs at a time
  • Priority phone support with a dedicated account manager
Enterprise Plan
For large scale deployment delivering enterprise-grade performance
Price: On demand
  • Unlimited AI-generated defect images per month
  • Dedicated AI model customization for specific manufacturing needs
  • Real-time defect detection & reporting with advanced analytics
  • On-premise or private cloud deployment for full data control
  • Multi-site integration with enterprise PLC, MES & ERP systems
  • Custom API & SDK access for seamless automation
  • 24/7 priority support with a dedicated account manager
  • AI-powered predictive maintenance insights

Frequently Asked Questions

What industries can GenX support?

GenX supports automotive, electronics, EV batteries, semiconductors, packaging, and more—any industry requiring high-accuracy visual inspection.

How does Generative AI improve defect detection?

GenX creates synthetic defect images from a small sample set (3 samples) , expanding training data to improve AI accuracy, reduce false positives, and detect even rare defects.

Can GenX integrate with my existing vision systems?

Yes, GenX is designed for flexible applications. The generated defect images can be added to your existing AI software’s training set to improve accuracy. It’s specifically designed to adapt rapidly for high-mix production environments and part change-overs.

How long does GenX take to generate images?

GenX takes up to 24 hours to generate synthetic defect images. This processing time ensures high-quality, realistic defect simulations that can be effectively used for AI model training.

How many samples of real images does it take to generate?

GenX requires as few as 3 real samples with defect.

Can GenX be bundled with a complete AI vision system?

Yes! GenX can be seamlessly combined with UnitX’s AI-powered vision inspection systems, to deliver a fully integrated, high-accuracy inspection solution for inline production.

What is the pricing model for GenX?

GenX offers flexible pricing based on usage and system integration needs via subscription. For larger enterprises, we provide custom AI solutions that scale with production demands, including enterprise-wide deployment, advanced automation, and tailored AI model development.

info@unitxlabs.com

3930 Freedom Cir, Suite 130,
Santa Clara, CA 95054, USA

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